MCC has an established record as a trusted source in the composite world for delivering preply products of the highest quality, meeting some of the industry’s toughest plying challenges.
We have significant knowledge and experience in producing and delivering crossplied prepreg rolls of various ply orientations, dimensions, and ply thicknesses. These MCC plied products meet or exceed the most rigorous customer specifications.
MCC plays a significant role in reducing costs by paying attention to the fine details. MCC reviews the product requirements and corrects the supplied material errors during the plying process. The effort put forth by MCC often results in 5-10% or more material saved. MCC charges a small fee for this effort which typically is miniscule in comparison to the savings in scrapped material and schedule delays. The final MCC plied product arrives to you FOD and defect free increasing your yields and eliminating your layup concerns.
Using precision cutting machines and highly-trained technicians, MCC is able to deliver top-quality kitted products for multiple plied material in various sizes and form-factors.
Specialized kitting services can include delivery in formatted, vacuum sealed, and moisture free bags. Each package and part are tagged and identified per your specifications and can additionally include dates and traceable out times.
From inception, MCC uses the most efficient CAD designs and solutions to nest the plys, reducing customer scrap and incrementally reducing customer production cost. Whatever the shape or pattern, from simple to complex, MCC is capable of providing turnkey, FOD free, solution-driven kitting and bagging—ready for immediate production.
Based on years of composite industry experience, MCC’s skilled technicians continuously demonstrate their ability to perform precision layup and bonding of complex, man/flight-rated, composite parts and components consisting of carbon, glass prepreg, and lightweight structural core. Our trained technicians recognize the importance of details large and small. These details range from FOD removal and environmental controls (dust, temperature, and humidity) to the identification and comprehension of material characteristics and specifications in order to obtain optimal material properties and laminate integrity.
Composite Structures Manufacturing
MCC offers full turn-key composite manufacturing services, from plying and kitting to layup and cure of composites parts and structures.
MCC’s state-of-the-art manufacturing facility is equipped to manufacture medium to large composite aerospace components, using many of the following processes: cutting, plying, kitting, layup, composite cures (autoclave and oven), bond-surface preparation, and pre and post-cure machining. MCC uses new, cutting-edge equipment including: a large autoclave for pressure curing, a large versatile oven for high-temperature processing, fully automated conveyor grit-blaster with 9-gun rotary head for precision bond surface preparation, and a 5-axis CNC gantry mill with full volumetric compensation that is capable of precisely machining large structures to the tightest industry tolerances.
With our expertise, superior equipment and state of the art facility, MCC is able to provide full turnkey solutions - from inception through first article inspection (FAI) to final delivery.
AT MCC there is no margin for error because lives depend on us
Our Experienced Quality Control Department provides initial project value engineering, in process data collection, metric evaluation, work order and project reporting and on the production floor process monitoring. Quality Control extends beyond the quality department to each operator who is empowered and responsible for maintaining the quality of the product and the authority to enforce it. Our flat management structure allows for fast, focused and educated decision making; providing quick appropriate turnaround improvements. MCC is the go-to team which allows you to focus on your core business reducing your subcontractor issues.
Superior Customer Service
Our engineering and manufacturing services provide high-quality and innovative solutions to our customers' most challenging requirements. MCC’s expertise and work ethic permits our customers to confidently outsource their prepreg plying, kitting and composite structure work. For our customers this benefit translates into lower cost, higher yields, increased efficiency and reduced cycle times.
Our superior customer service and support begins with our initial contact and continues with timely communications throughout the life cycle of your project. We work with you during the development process to identify the areas of concern and to make recommendations to eliminate them. Our goal is to make manufacturing your product risk and stress free. We're always there for you.
We encourage our customer’s participation and feedback to develop a process tailored to your needs and expectations. Once your process is established and approved you are assured of a consistent product.